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墙板机的维护保养

发布于:2020-2-23 9:50:08 点击量:

1、除每班向墙板机振动导杆内加注黄油和对有关部件进行检查、调整、清洗、加油等常规保养外,还应定期做好如下保养工作;按实际工作时间计算,累计运行1800小时,需要换一次减速箱内的润滑油,加入新油前应用煤油或柴油将减速箱内清洗干净。定期检查减速箱油位,若接近下限应立即补至上限。按规定夏季加入HL—30齿轮油,冬季加入HL---20齿轮油,严禁不同牌号的齿轮油混合使用。油封失效漏油时,应及时更换油封,
       2、墙板机的振动器应按以下规定进行保养;A、振动器在搬运和操作时,应注意轻放,防止敲击损坏。B、机壳外表应保持清洁,以免妨碍电机散热。C、振动器运转中如发现不正常的声响或不正常的振动情况以及焦臭味应立即断开电源,停机检查。D、滚动轴承润滑脂采用复合钙基脂,注意定期清洗,在振动器动运转150~200小时更换一次,涂量不可过多,以充填轴承空腔三分之一为宜,以免轴承发热。E、定期检查轴承、油封设备等易损件的磨损情况,如发现问题必须及时更换。
       3、墙板机挤压运行中,若出现制板质理差和成型速度严重下降时,应停机检查搅刀、墙板、振动板等易损件;更换搅刀时,应做到对称更换,以保证送料均匀。
       4、墙板机不得漏天放置,长期不用时,关健部位应涂油保护,并使两个前行走轮和两个后墙板四角触地,水平放置,以减少变形。
       5.除按照本说明书的规定使用保养外,用户还应制定挤压机的安全操作规程,实行定员操作,确保该机的正常运行,以生产出合格的制品。

1, in addition to filling inside every to guide wall plate vibration butter and inspection on relevant parts, adjustment, cleaning, gas, such as regular maintenance, also should do the following maintenance work on a regular basis; According to the actual working time calculation, the accumulative running 1800 hours, need to change a slowdown in the lubricating oil, add new oil before application of kerosene or diesel will slow down the clean in the cabinet. Regularly check reducer oil level, if close to the lower limit shall be immediately to the ceiling. In accordance with the provisions in the summer to join - 30 HL gear oil, winter to join the HL - 20 gear oil, it is forbidden to different type of gear oil mix. Oil spill, oil seal failure change oil seal in time,

 2, wall plate vibrator should be in accordance with the following provisions of maintenance; A, vibrator in handling and operation, should pay attention to light put, prevent damage of tapping. B, chassis appearance should be kept clean, in order to avoid obstruction of motor cooling. C, vibrator motion such as found in the abnormal sound or abnormal vibration and coke smell immediately disconnect the power, the stop check. D, rolling bearing grease with composite calcium base grease, regular cleaning, pay attention to in the shaker dynamic change from 150 to 200 hours, with not too much, with a third bearing cavity filling advisable, to avoid bearing heating. E, regularly check the bearing, oil seal, such as wear and tear on parts, such as found that the problem must be timely replacement.
3, wall plate extrusion operation, if a poor quality of plate and molding speed serious decline, should stop to check parts, such as mixing blade, wall plate, vibration plate; Replace the mixing blade, should be symmetrical replacement, to ensure uniform feeding.
4, wall plate shall not leak days placed, long-term need not when, key parts should be greased protection, and make the two former walking wheel and two corners touch the ground after the wallboard, horizontal, in order to reduce deformation.
5. In addition to the use and maintenance in accordance with the provisions of this manual, the user should also formulate extrusion machine safety operation procedures, and execute complement operation, ensure the normal running of the machine, in order to produce qualified products.



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